Valkyrie Cuirass: Metal Piping

Completed Portion of Valkyrie Cuirass

I’ve made some major advances on the Valkyrie costume today. All of the segments for the cuirass have been cut and ironed, and most of them have been surfaced. I wanted each segment to have “piping” around the edges, but the vinyl tubing I was trying to use was much too difficult to cut and bend into shape. Even at 1/8” it was too stiff. I figured a way to make the seams using piping cord and ribbon and still achieve a neat, smooth surface almost as smooth as the vinyl tubing would have looked. Up close it looks pretty good, but a few feet back it looks perfect. It took over two hours to do this one section though so, I’ve still a long way to go.

Cherub Wings

Completed "Cherub" Wings

I was able to spend some of this morning working on the “cherub” wings for the choir of angels in my church’s Christmas production. The choir of angels will consist of 6-7 children from the church. For each of them I’m making a small pair of wings made with whatever I have around or can find for cheap: coat hangers, nylon, turkey feathers and boas. I’m keeping them simple since I’ll need to make multiples and need them finished within the next week.

Modeling Homura's Mask

Homura's Karas Mask

I received my life-size head mannequin in the mail yesterday. I haven’t had my hand in any modeling for a while so I started sculpting right away. I’ve started making the mask and helmet for the female karas: Homura from the 6-part animated series Karas.

Gabriel's Angel Wings

Wire Wing Form with Turkey Feathers

This year for Christmas my local church is presenting the story of Christ’s birth through music and drama. I’ve volunteered to help with the production as much as my tight schedule will allow, taking on projects one at a time. To start, I’m making the wings for Gabriel and the choir of angels (a small ensemble of 6 children). It took some time to make Gabriel’s wings, but fortunately I already had all the supplies I needed on hand.

Beginning with some scrap chicken-wire and some heavier gauge wire I made simple understructure that I could glue and tie everything to. I covered this with fabric that had a couple rows of turkey plums sewn in place. For the major coverts I simply glued some turkey quills in place. Glue will do since the production is soon and will only run once. For a longer show I would have glued and sewn the feathers in place.

Wings with Primary and Lesser Coverts

Some scraps of turkey feather boas were used to the lesser coverts. Then I attached the primaries that I had made. To my great fortune I was able to make the call that these wings will be static, not articulated. Therefore, I was able to use a rigid wire understructure and, only needed to make a couple primary feathers to achieve the look of a full pair of wings. All that’s left to do is find some gold rope to use as a harness.

Gabriel's Wings Completed
Height:4'

Valkyrie: Wings

Valkyrie Wing Sketches

I’ve begun drafting the wings for the Valkyrie costume. They are quite different from the Angel of Death wings, although they will still be based loosely on a bird's true wing structure. The structure for animating the wings should be significantly simpler as well.

I’ve decided I want a vertical span when the wings are fully open instead of horizontal, which is much more a fantasy wing design than anatomically correct. A vertical design, however, has the benefit of being easier to wear in crowded areas (such as Salem on Halloween)

I’ve split the wings into two main sections, the Primary and Secondary Wings. The Primary section, containing the primary feathers, is the piece that will accordion fold, and pivot to open to full span. The Secondary section, containing the secondary feathers and coverts, will be completely stationary, housing the pulley/gear system that will animate the Primary wings.

As exciting as it would be to have exposed gears operating the animation, I simply can not afford the type of gear motor I would need. Chances are I’ll be using a network of pulleys. Pulleys shouldn’t need to be so precisely aligned as gears, (so the wings will be able to flex a little). Additionally, the wire rope can be pulled and fastened using a belt, which works for a costume that already has a number of belts on it.

Valkyrie: Skirt Design Progress

Asymmetrical Skirt Sketches

I’m closer now to a skirt design that suits the Valkyrie character. Switching to an asymmetrical design added more interest instantly, plus I think the drape will be considerably more elegant and much less like curtain drapery. I’ve pretty much thrown out the idea of fish-scale armor completely; it made the design feel too “mermaidy.” I’m toying with the idea of including some asymmetrical/ broken off chainmail instead, but it seems likely this will be edited out later. I will definitely want belts and bands throughout the piece and have played around with them in sketches. When it comes to construction though, the belts will be assembled randomly depending on what I manage to scavenge.

I’ve yet to come up with a way to make the belt work appear truly functional as opposed to merely decorative. It isn’t fitting for a post apocalyptic warrior to be wearing a whole lot of decorative pieces (the Costume is about the Character). The only true decoration in the costume should be remnants from pre-apocalyptic periods particularly Nordic Dark Ages and Early Renaissance Design. I think that I can get away with using the belts as "holsters" for ammo and/or projectile weaponry and, in some areas, for "added protection". I’ll have to work with it more when the time comes. As for the assemblage of junk and scrap metal that will constitute a good portion of this costume, I’m getting away with saying it functions as protective armor. (even though it will be elaborate, eye-catching and primarily for effect)

Valkyrie: Skirt Design

Skirt Sketches

Lately it’s been fairly difficult to find the time to work on the Valkyrie costume. This weekend I’ll have a break from work though and should be able to finally make some serious headway on my various art projects. I’ve started playing around with the design for the Valkyrie skirt. I’m thinking of using a blue chiffon. I’d like something a bit “flowy”; loose, comfortable, pretty while at the same time battle appropriate. I’m toying with the length and placement of darts. I’d like my legs to be visible from the knee down, at least on one leg, because I’ll be wearing armor that I want to show off, plus it is more practical for a warrior to be wearing a slit skirt that is easy to maneuver in.

I’m not satisfied with any of my first drafts yet (hence “1st draft”) but the bottom left design is getting there. I think I need to start working some asymmetry into the design.

Angel of Death photos

Photos of my Angel of Death costume worn at the Salem Witches' Ball are now online. Photography by John Hurley (no relation)
The Angel of Death costume was awarded the grand prize at the ball. I hope to be able to compete again next year. It was a blast!

Gallery One (pages52-57)
Gallery Two (pages 8, 20-21, 23-24)

More photos will be added to Gallery Two very soon.

Halloween: The Angel of Death

The Angel of Death, Salem MA

On October 30th I attended the Official Salem Witches’ Ball in Salem MA for the purpose of entering the costume contest. I went in my Angel of Death: Version 2009 costume. Unfortunately I wasn’t able to bring the matching scythe that I made especially for this costume. On the other hand, the replacement prop lantern that I brought turned out to be quite a hit. The lantern was also more “crowd-friendly” and as a whole worked out better for the environment I was in than the scythe would have. I won first place in the costume contest at the ball and am already planning on going again next year. Sadly, my wings were broken by the crowds of Salem on Halloween night. Next year I’ll be wearing something more durable that can withstand the pushy crowds. I’ll also need to go downtown much earlier in the day. It’s just too packed out at night and large/delicate costumes are in constant danger.
More pictures will be coming soon.

Last Minute Prop: Lantern

Angel of Death Lantern

Salem now has a number of rules in place for Halloween night. At the top of the list is the No Weapons rule. Anything that looks like a weapon, real or fake, will be confiscated. Unfortunately this means I can not have my scythe with me in town on Halloween. The authorities chose to overlook my scythe from last year however I was only in town during daylight hours (not to mention the old scythe wasn’t nearly as menacing). I’m sure the police are stricter about the no weapons rule when it gets darker and harder to distinguish between the real and fake. So, (sigh) I’ll be leaving my Angel of Death Scythe at home and have doctored up a quick replacement prop because, I mean, I have to be carrying something and the scythe handle, cool as it is, is just not enough for me to carry on it’s own.

I quickly put together a lantern that can be bolted to the scythe handle (good thing I made that blade easily removable). Thank Goodness for liquid latex: the easiest way to make something look old and creepy in a matter of minutes. With a bit of latex and paint I was able to make this brand new electric lantern look a bit more like something the Angel of Death would carry around.

Surprise Birthday Cake

'Shley with her Cake

So yesterday I took a little dive into a medium I don’t generally work with; Food. ‘Shley’s Birthday was yesterday and I decided to take responsibility for providing the Birthday cake. It couldn’t be any ordinary cake though, oh no. I was contemplating how to get a picture of some pop icon on the cake, either painted in frosting or sugar-screen printed, but decided either of those ideas would take too long. Then I came up with the great idea, what could be better than having a celebrity pop out of your birthday cake? I rigged up a jack and the box with a picture of Jesse McCartney and hid it inside the cake. ‘Shley couldn’t stop laughing, none of us could.

Polo Shirt Tailoring

Polo Shirt with Right Side Pinned

My mom just picked up this polo shirt for me because it was on sale for 80% off plus it has wings on it. It’s a men’s polo though so I figure it will make a fun project to tailor it so it’s a women’s polo. It’s a little tricky deciding where to add darts so that I don’t loose too much of the print or the trim down the side which I quite like.

Felt Cuirass: Surface Treatment

Felt with Metalic Surface Treatment

Creating a uniform look with the glue application has proven to be more difficult than I had anticipated. The consistency of the glue must be just right for it to soak in a little bit but not too much. I’ve found though, that with a little more effort put into the surface treatment I can get a relatively consistent look on all the pieces. Alternating between silver Rub n’ Buff and black tinting solution I was able to create a sort of aged, acid-etched metal surface. Then the feathers were applied with gloss medium and pewter pigment powder. The feathers are a bit more subtle than they appear in this picture. Their visibility depends on the angle of the light hitting the piece. Now I just need to do this to 15 more pieces and I’ll be ready for the next step.

Webbing Problems

PVA Glue Application for Felt Cuirass

I ran into some trouble reproducing the effect I had achieved earlier in my test samples. The type of webbing I bought is different from that which I was working with previously. The webbing I applied to a few felt sections is much finer, thinner and produced a flat consistent surface. As a result the glue application soaked right into the webbing and underlying layer of felt producing a smooth stiffened surface. I thought, well that’s beautiful and will work wonderfully for some armor pieces, but not this one. I now have to reapply the webbing with the heavier, irregular, non-paper-backed variety. Unfortunately I don’t know what kind it is exactly so I can’t get more. I should have enough of this in stock though thanks to raiding my mom’s closet.

The glue was also a problem. In my materials tests I had been using an old bottle of elmer’s. As a result the glue was thicker than the new bottle I am now using. I found that if I use a combination of elmer’s and tacky glue I get the consistency I need so that the glue will puddle on the surface where the webbing is thicker. Too much elmer’s and it all soaks into the felt. Too much tacky glue and it all stays on the surface. This has turned out to be a much more delicate process than I had originally anticipated but at least I now know how to reproduce the intended effect.

The Helmet: Foam Base

I used a basic foam wig mannequin for the base from which to build the skull helmet for my updated Angel of Death costume. Fortunately my head is almost the same circumference as the foam mannequin so I didn’t need to build it out very much. When making hats or helmets it is always important to measure the size and shape of the wearer’s head. This can be done quite simply by cutting a hole in a piece of cardboard and adjusting it until it fits comfortably around the wearer’s head.

Foam Mannequin with Horns

I started sculpting the helmet in foam beginning with the horns. Symmetry is very important in a lot of my designs so I wanted to make sure that the placement of the horns was symmetrical from the very beginning. I started with two identically curved pieces of wire. Then I covered the wire with scored pipe insulation foam. Foam is a great choice for sculpting the core form in if you especially if you intend on leaving the core from inside the finished product as I did.

Spray Insulation Foam Base

The rest of the form was roughed out in spray insulation foam (GreatStuff) and a chicken-wire armature for the beak. Again, the idea here is to keep the materials light and easy to carve down later. Note: spray foam expands a lot! So don’t fill in gaps too heavily and expect to carve the form down later.